BVS Blechtechnik: Gastank Tausch

Gas tank exchange – two truck-mounted cranes

Gas tank exchange – two truck-mounted cranes

Two truck-mounted cranes, a 30,000-liter nitrogen tank – and me in the middle of it all.

Thursday, May 22, at BVS Blechtechnik: no ordinary working day.
Our liquid nitrogen tank had to be replaced – and that was only possible with heavy equipment. Two mobile cranes were used to swing out the old tank and place the new one – now with a capacity of 30,000 liters – with pinpoint accuracy.

A very special opportunity for me as a marketing employee:
I was not only able to document the entire process, but also accompany it directly from the crane working platform, professionally secured of course. Airy heights, a direct view of the floating tank, camera in hand – adrenaline meets industrial photography.

Why switch?
👉 Change supplier to SOL
👉 Capacity expansion – more buffer, more flexibility
👉 Investment in security of supply and production stability

A logistical tour de force, planned with millimeter precision and impressively implemented. You don’t get insights like this every day – not even at BVS. But that’s exactly what makes it so exciting.

📸 Insights can be found in the video & in the gallery: Gas tank swap – two truck-mounted cranes (Video)

 

A big thank you to Rothmund GmbH Kran und Montage and the BVS team for making my adventure at lofty heights with the crane work platform possible – professional support as you would wish for!

 

And let’s be honest: when was the last time you stood eye-to-eye with a 30,000-liter tank?

 

#BVSBlechtechnik #IndustrieInsights #Nitrogen #Autocrane #MarketingLife #SOL #BehindTheScenes #IndustrialPhotography

Coat Master Flex im Einsatz bei der Schichtdickenmessung

Surface finishing: Coat Master Flex

Surface finishing: Coat Master Flex

Hi, I’m the new guy at BVS Blechtechnik.

Coat Master Flex – my name. My mission? Measure powder coating like a pro.

In the past, the parts had to be baked before anyone could say anything about the layer thickness.

Me? Do that first.

Even before it gets hot, I know whether everything fits – without touching anything.

This really saves time (at least half an hour per part), nerves and rework.

I am an area meter. No more spot measurements. I check many places at the same time – quickly, precisely, reliably.

Whether 5 or 300µm (before the oven) or up to 500µm (afterwards) I can see everything.

I am cloud-based, always connected.

The order number? I have it at hand, of course.

I know which job I belong to – it couldn’t be more efficient.

In short: I digitize the powder coating.

I look forward to working with you,

– Your Coat Master Flex

 

👉 More about our surface treatment:

https://www.bvs-blechtechnik.de/prozesse/oberflaechenveredelung/

 

#Digitalization #Powder coating #Surface technology #Industry40 #Coatmaster #SmartProduction #BVS coating technology #New colleague #Process reliability #Surface finishing #Coat Master Flex

Surface finishing: Coat Master Flex

ISO 9001:2015 zertifiziert: BVS Blechtechnik Gebäude mit Hinweis auf Audit Zertifizierung

ISO 9001:2015 certified

Successfully ISO 9001:2015 certified!

BVS Blechtechnik has stood for precision, quality and reliability for many years – and this has now been officially confirmed once again by our successful ISO 9001:2015 audit certification!

🔧 In the field of sheet metal technology, every detail counts – which is precisely why structured quality management is essential for us. The certification underlines our continuous commitment to optimizing processes, ensuring customer satisfaction and maintaining the highest standards in the production of sheet metal components.

📈 For our customers, this means: maximum process reliability, consistently high quality and a cooperative partnership at eye level.

💬 “Quality is no coincidence – it is the result of well thought-out processes, state-of-the-art measurement technology and a dedicated team. “Many thanks to our entire team and especially to the QA team!

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#BVSheet metal technology #Fine sheet metal technology #ISO9001 #Quality management #Certification #Industry40 #MadeInGermany

Inbetriebnahme neue Druckluftkompressoren, BVS Blechtechnik, Bild1

Commissioning of new air compressors

Commissioning of new air compressors: Today we can finally introduce ourselves:

We are called DRYPOINT RA and are part of the new air compressors in the BVS Blechtechnik production team.

 

What can we do/what do we do?

We are significantly more energy efficient than our predecessors, for comparison:

We are at the start with 12.5 m³ / min, while our predecessors only managed 6 m³ / min. Our team consists of two machines, whereas our predecessors worked with three.

Our work shift is organized in pairs on a weekly basis, whereas our predecessors always worked in pairs and a third machine rested. ;-)

This means that two of us can manage the work of three appliances in the past and one of us is always on standby as a backup.

A few more interesting facts about us:

  • We consist of 2 units each, i.e. the air compressors and the corresponding refrigeration dryers.
  • The higher-level control system (=airleader) also ensures energy efficiency with alternating pressure control.
  • The speed-controlled pressure can be kept constant.
  • Thanks to the improved encapsulation, we are significantly quieter, quieter and easier to maintain than our predecessors.

The heat feedback of the air compressor uses the waste heat generated to reuse energy efficiently. This heat is used specifically to bring the process baths in our powder coating to the required temperature. This is energy efficiency in action.

We are very pleased with our beautiful, new, elevated space with plenty of visibility in the middle of the punching/laser area. This space has the advantage that we are not exposed to such high ambient temperatures as our predecessors.

We look forward to many years of cooperation.

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Commissioning of new air compressors, BVS Blechtechnik, Fig. 2

BVS Sicherheitsschulung2025: Feuerlöscher, Firmenlogo

BVS safety training

BVS Safety Training 2025: Safety first – Our training gets to the point!

Our latest BVS safety training course was all about a safe, responsible and well-organized workplace – from CE-marked materials to the right way to behave in an emergency. Here is an overview of the most important content:

  • CE and TÜV tested – safe right from the start:
    All materials used, such as shelving and lifting trolleys, bear the CE mark and are TÜV tested – this is the basis for safe working on the European market.
  • Electronic work equipment and maintenance:
    Whether electronic tools, fans or other devices – they must be checked regularly by the maintenance department. This is the only way to ensure that all work equipment is working properly and that there is no danger from defective devices.
  • Ergonomics at the workplace:
    Back-friendly working is not a luxury, but a standard: ergonomic chairs and desks support health and prevent long-term damage.
  • Fire precautions – being prepared is everything:
    Signs point the way, fire extinguishers are clearly visible. Small fires may be extinguished by trained employees themselves (depending on the situation) – different extinguishers are used depending on the type of fire:
    CO2 extinguisher (e.g. in the canteen or server room) – not suitable for use on people
    Foam extinguisher – suitable for fires involving people
  • Assembly point and fire department:
    In the event of a fire, the team meets at the assembly point, organized by department. Here, completeness is checked and the fire department must be briefed by designated colleagues.
  • Responsible working:
    Safety starts with each individual: Damage and defects must be reported. Anyone who does not have a driver’s license must inform the manager.
  • Protective clothing and behavior with hazardous substances:
    Hearing protection is mandatory when stud welding or when there are loud bangs! Safety goggles must also be worn when welding. Caution is also required when handling hazardous substances.
  • Maintenance and hazardous substance management:
    Maintenance has an overview of the hazardous substances used and their data sheets. The hazardous substances are stored safely in metal cabinets with labeling. The same applies here: only use what has been tested and documented.
  • First aid – we act together:
    In the event of an injury, never drive to the doctor or hospital alone! Three people drive: the driver, the helper and the injured person (sitting in the back).
    Ambulance: When the ambulance arrives, one person stands by the road and gives the emergency services clear information, a second person stands by the entrance and shows the way.
    Do not forget: Injuries must be entered in the injury log – this is the basis for reporting them to the employers’ liability insurance association (BG). The team leader and HR must also be informed.

 

Conclusion: Safe working is teamwork – with clear rules, tested materials and a watchful eye for the environment. After all, our workplace will only remain productive and safe if everyone pulls together.

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Azubimesse BIM 2025: Rückblick, Messestand, Vorschaubild1

Apprenticeship fair BIT 2025

Successful appearance at the BIT trainee fair 2025 in Gärtringen

We presented ourselves with great success at the BIT trainee fair in Gärtringen on April 5, 2025. Our stand attracted numerous interested visitors who came to find out in detail about the training opportunities at BVS Blechtechnik for construction mechanics (m/f/d) in sheet metal processing .

Our team on site provided exciting insights into sheet metal processing and demonstrated the excellent future prospects of this profession: high precision, innovative technology and a wide range of development opportunities

The numerous discussions with motivated students confirmed the great interest in a career in the metal industry.

We would like to thank all visitors for their interest and look forward to welcoming committed trainees to BVS Blechtechnik in the future!

👉 Find out more about our training opportunities in 2025: https://www.bvs-blechtechnik.de/jobs/ausbildung/

Trainee fair BIT 2025: Review, exhibition stand, picture2

BIM

BIM 2025 trainee fair

BIM 2025 trainee fair: Successful trade fair appearance in Herrenberg

On March 22, 2025, we were represented with our stand at the BIM trainee fair in Herrenberg. Many interested visitors took the opportunity to find out more about training at BVS Blechtechnik:

Construction mechanic (m/f/d) thin sheet metal processing

Our BVS team on site provided exciting insights into the world of sheet metal processing and explained why this profession offers the best prospects for the future: high precision, modern technology and a wide range of development opportunities. Numerous discussions with motivated young talents offered the opportunity to get to know each other better.

We would like to thank all visitors for their interest and look forward to the next exciting generation of trainees at BVS Blechtechnik!

👉 Find out more about our training opportunities now!

 

Apprenticeship vacancies for September 2025:

https://www.bvs-blechtechnik.de/jobs/ausbildung/

Further trade fair information: Berufsinfomarkt Herrenberg 2025 | City of Herrenberg

BIM 2025 trainee fair: review, trade fair stand, image2

Lagerturmlösung: apfel GmbH in der Produktionshalle der BVS Blechtechnik

Storage tower solution: Apfel GmbH

Storage tower solution: Apfel GmbH: 🍏An apple in sheet metal processing….?

Today we would like to introduce another new member of the production team.

My name is LTL 1280 and I was produced by Apfel GmbH. I am a smart storage tower solution.

What qualifications do I have?

  • My tray depth is 813 mm. This allows me to store large quantities of material with a narrow shelf width.
  • I can carry a load of 500 kg per shelf, enabling safe handling of heavy loads.
  • My total load can be max. 66t.
  • I need a manageable amount of space: floor area: 1580 w x 2924t (4.61m2) and can be supplied in different heights from 2.5m to 15m.

Conclusion: I am smart, efficient, automated, bring structure to your production hall and help to save space, time and nerves. I am delighted to be part of the BVS team and hope to work with you for many years to come!

You can also visit us on our process websites and find out what we can conjure up from sheet metal. 😊

#bvs #bvsblechtechnik #apfelgmbh #LTL1280 #SmartStorage #Efficiency #Industry4.0 #Storage tower solution

Azubimesse GMS Weil im Schönbuch, BVS Messestand mit BVS Team

Apprentice fair GMS Weil im Schönbuch

Review: Apprentice fair GMS Weil im Schönbuch: Tue 18.02.2025 / 13:30-15:30 h

Trainee fair GMS Weil im Schönbuch – Trainee fair 2nd part: Yesterday we had the pleasure of visiting the Weil im Schönbuch community school in bright, sunny and cold winter weather. This time the trainee fair was only designed for the students of the GMS, so that the atmosphere was very familiar. In two time slots, the 7th and 8th grades were allowed to visit the fair first and the 9th and 10th grades in the second hour.

Our popular BVS metal elephant was diligently bent into a pen holder using spatial imagination and our trainee was bombarded with questions about training. Conclusion: An exciting and lively exchange with good conversations. :-)

How about: Fancy an apprenticeship as a construction mechanic specializing in thin sheet metal construction technology (from 15.09.2025)? Take a look: https://www.bvs-blechtechnik.de/jobs/ausbildung/

#azubi #bvs #sheet metal processing #training

Azubimesse GMS Weil im Schönbuch, BVS booth with BVS team, group at the booth

vollelektrische Abkantpresse, Einsatz in BVS Produktionshalle

Fully electric press brake

all-electric press brake: Our NEW roommate in production: EGB 1303 ATCe Amada

Today we would like to briefly introduce our new roommate in production. It is the EGB-ATCe, an all-electric press brake from AMADA.

It is considered to be the easiest-to-operate press brake of all time. We are the first users of this machine in Germany.

What can it do better than its predecessors?

The all-electric press brake works without oil for controlling the upper beam. The system’s new crowning system can also be adjusted electrically.

Greater accuracy: This is made possible by the new electrical system for crowning. It enables asymmetrical correction of the lower press beam for optimum station bending.

Higher productivity: It has a fast upper beam and protractor as well as three independent stop fingers.

Higher tool capacity: 30% higher capacity of the automatic tool changer (ATC)

Simplified operation: The machine has a new intelligent voice control system, tablet HMI and intelligent augmented reality cameras for the backgauge. This allows the machine to be controlled effortlessly by any operator.

AMNC 4ie + VPSS 4ie BEND: The programs can be generated and transferred to the new AMNC 4ie control system in just a few seconds using the new AI-BEND function of the VPSS 4ie BEND software.

Servo technology: This reduces maintenance and machine downtimes.

We are very pleased that the new EGB 1303 ATCe has settled in well with us and wish her a good settling-in period, many successful projects and a long collaboration with our colleagues.

 

Video link: Delivery of an EGB-1303ATCe press brake to BVS Blechtechnik GmbH

https://www.youtube.com/watch?v=kkiTMa28A9c

The video gives you a brief insight into how the press brake moved into our company.

Many thanks to AMADA for creating and providing the video, and to Kurz Spezialtransporte for the safe transportation of the press brake.

#bvs #sheet metal technology #bending press #amada

 

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