Flexible bending of sheet metal parts
Flexible bending of sheet metal parts is our speciality: whether manual press brakes or fully automated press brakes – we are happy to help. We use state-of-the-art bending technologies for your specific requirements, precise and high-quality results.
Bending & folding: Which techniques do we offer?
You can expect precise bending with numerous automatic and manual repetitions, the fastest possible bending, automatic retrofitting of tools, forming, good reproducibility and an automatic swivel bending process.
Bending & folding: Which machines are available?
We carry out precise bending of sheet metal parts, even after countless repetitions, on automatic and manual CNC-controlled press brakes from Amada and Trumpf.
Three of the fourteen press brakes are equipped with robot systems that are directly connected to the system and complete the required bends particularly quickly. Its working area covers an edge length of up to 3000 mm, with 130 tonnes of pressing force available. You automatically retrofit the appropriate tools. Our robot systems are the best choice for an economical bending process, even for small batch sizes.
The two P2lean bending centres from Salvagnini work in the automatic swing-bending process. The hold-down device clamps the sheet metal securely and the bending beams perform any desired swivel movements in rapid succession in order to achieve different up or down bends. They are mainly used for the economical production of complicated workpieces and any small series or larger batch sizes. Even with larger parts, the machining cycle is very fast and set-up times are minimised.
The MAC 2.0 technology ensures very good reproducibility. The machines determine the properties of the material during the cycle by means of an intelligent sensor system that records the exact values of sheet thickness and tensile strength. The bending movement is then corrected.
Are you in the development phase of a new product for your bent parts or housings? Via our fully automated laser bending center Amada LasBend AJ we quickly produce the first prototype and small series for your applications. The sheet metal center is able to realize laser cutting, forming, threading and bending in one system.
Round shapes or ellipses, or triangular shapes are realized on the NC-controlled round bending machine.
Whether automated or manual, the NC-controlled press brakes and bending centres ensure precise, reliable and above all flexible production of bent parts.
blechnet news on laser cutting and bending: Amada Lasbend AJ
What can the HD-ATC-Amada and the EGBe130 ATC-Amada do?
HD-ATC-Amada:
100 tonnes of pressing force, automatic tool change and 3,000 millimetre edge length, together with user-friendly software and a comprehensive range of tools, ensure optimum bending results
EGBe130 ATC-Amada:
powerful, intelligent and functional – the answer to the serious shortage of skilled labour. With augmented reality, 3-finger backgauge, automatic angle measurement, automatic tool changer, voice control and VPSS 4ie offline programming, a press brake that is “child’s play” to operate. It operates fully electrically, with an asymmetrical crowning device for consistent, precise production. The servo technology results in less maintenance time and also reduces downtime. Automatic tool set-up becomes possible.