Efficient thin sheet metal processing for precise solutions in industry
Whether series production, prototypes or special materials: here you will find the most important information about our services, materials and quality standards at a glance.
✅ Processing of sheet metal from 0.5 mm – including special materials such as titanium or copper
✅ Cross-industry solutions from medical technology to mechanical engineering
✅ Efficient processes thanks to digital control and in-house production
BVS Blechtechnik is your professional partner for sheet metal processing – precise, flexible and with maximum vertical integration. Whether you need delicate individual parts or complex series solutions, we manufacture your sheet metal parts to fit your requirements perfectly.
Our services in sheet metal processing
Thin sheet metal processing is precision work – especially when it comes to demanding applications with thin-walled materials. At BVS, we understand this to mean the high-precision processing of sheet metal with material thicknesses between 0.5 and 3 mm. In certain cases, we also process up to 6 mm at the customer’s request, for example for special requirements in steel, aluminium or stainless steel.
Whether electronic housings, medical technology components or optically sophisticated parts – our production is precisely tailored to these requirements. With state-of-the-art CNC technology, high repeat accuracy and comprehensive material expertise, we manufacture the finest sheet metal parts that impress with their dimensional accuracy, workmanship and function.
BVS Blechtechnik offers you all services from a single source – from development to series production. Our network of locations ensures maximum flexibility:
- We manufacture small series, prototypes and medium batch sizes at our main plant in Böblingen and in Schwerin.
- and large-scale production in a German joint venture with China – organised and supported by our German teams.
This means that our customers benefit not only from short coordination channels and personalised advice, but also from a unique combination of flexibility, delivery reliability and efficiency – regardless of whether they require a single item or a series solution.
Areas of application: Thin sheet metal for the highest demands – suitable for use across all industries
Thin sheet metal processing plays a crucial role in numerous industries – wherever dimensionally accurate, clean and functionally sophisticated sheet metal parts are required. BVS manufactures thin sheet metal-based solutions for a wide range of applications – individually tailored, economical and precisely matched to the respective requirements.
Medical technology
Sterile, scratch-free and hygienically flawless surfaces are essential in medical technology. BVS processes materials such as stainless steel, aluminium and titanium for this purpose – with high surface quality and documented traceability.
electronics industry
Whether housing parts or contact plates: thin sheet metal components for electronic systems must be manufactured with precision, deburred and free of distortion. Our processes enable highly accurate results – even with delicate contours and fine threads.
food technology
Hygiene is just as important as durability here: BVS manufactures precision sheet metal parts from stainless steel and coated materials that are easy to clean and meet the highest hygiene requirements.
Other industries
Our solutions are also used in aerospace, building technology, sensor technology and analysis technology. Thanks to fibre laser technology, there are virtually no limits when it comes to material selection – even copper, brass, titanium and titanium alloys can be processed reliably and precisely.
Processes & technology: The right solution for every requirement
Depending on the area of application, BVS combines proven manufacturing processes to create a consistent and efficient process. The following are used:
- Laser cutting:
For delicate contours, clean edges and minimal reworking - Punching:
Ideal for higher quantities and recurring geometries - Bending and forming:
For stable, dimensionally accurate components with precisely defined bending angles - Thread cutting: Directly integrated into the machining process – without manual reworking
Our modern, well-equipped combination machines enable multiple work steps to be carried out in a single system – precisely, automatically and with optimum use of materials. This results in high-efficiency, production-ready thin sheet metal parts – from individual components to series assemblies.
Thin sheet metal processing techniques: Precise processes for perfect results
Thin sheet metal processing requires the highest level of control, precision and technical expertise – especially when it comes to delicate components and thin-walled materials. At BVS, all production steps are intelligently interlinked: from the initial forming to the finished surface, from individual parts to ready-to-install assemblies.
forming techniques
- Bending: Modern CNC bending machines are used to bend sheet metal precisely into the desired shape – with repeatable accuracy and minimal wear on the material, even with complex geometries.
- Folding: For precise angles and clean edges: With digital press brakes, we achieve precise shaping – even with a wide variety of components and changing orders.
- Punching: Ideal for series parts with recurring openings and contours – economical, fast and perfectly combinable with other processing steps.
- Sheet metal forming: Customised forming processes enable three-dimensional structures to be created with minimal material usage – efficiently implemented with a deep understanding of the process.
Joining techniques & finishing
- Laser cutting: Precise contours, minimal heat input, burr-free edges – ideal for complex and delicate components.
- Welding: Whether manual or automated, we create precise welded joints for stable, durable assemblies – even with thin materials.
- Powder coating: For high-quality, corrosion-resistant surfaces – abrasion-resistant, uniform and aesthetically appealing.
What sets BVS apart as a company – the difference lies in the details
While other companies outsource certain areas, BVS relies on integrated in-house processes, short communication channels and a high degree of automation. Our customers benefit from:
- production-oriented consulting already in the design phase
- Rapid implementation from prototypes to series production
- closely interlinked work steps that are optimally coordinated both manually and digitally
This allows projects to be implemented flexibly, efficiently and at the highest technical level.
Surface treatment: protection and function in one step
BVS Blechtechnik offers a range of surface treatments from a single source for the long-lasting finishing of sheet metal parts. Powder coating is particularly popular, as it not only enhances the appearance of components but also provides lasting protection against corrosion – it is abrasion-resistant, uniform and environmentally friendly.
Individual lettering or markings can also be added on request – for example, using screen printing.
This results in functional and aesthetically high-quality sheet metal parts – ready for immediate use in the respective field.
FAQs: Frequently asked questions about sheet metal processing at BVS
What sheet thicknesses does BVS process?
Thin sheet metal processing at BVS focuses on material thicknesses between 0.5 and 3 mm – ideal for delicate products with high demands on precision and accuracy of fit. In special cases, thicknesses of up to 6 mm are also possible, for example with stainless steel or aluminium.
In which areas are BVS thin sheet metal products used?
BVS manufactures customised sheet metal parts for a wide range of sectors, including the electrical engineering industry, medical technology, measurement technology, aviation, the food industry, aerospace and the defence industry. The high quality of workmanship, scratch-free surfaces and functional designs make our products particularly valuable for sensitive applications.
What makes sheet metal processing at BVS particularly efficient and high-quality?
Thanks to modern CNC technology, digital production control and integrated quality assurance, BVS offers a continuous process chain – from consulting to production to finishing. The result: sheet metal processing with measurable added value – efficient, economical and reliably reproducible.
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