{"id":6637,"date":"2025-11-11T16:03:16","date_gmt":"2025-11-11T15:03:16","guid":{"rendered":"https:\/\/www.bvs-blechtechnik.de\/?page_id=6637"},"modified":"2025-12-12T11:54:08","modified_gmt":"2025-12-12T10:54:08","slug":"industrial-welding","status":"publish","type":"page","link":"https:\/\/www.bvs-blechtechnik.de\/en\/processes\/welding\/industrial-welding\/","title":{"rendered":"Laser welding"},"content":{"rendered":"<div id='img_stretch'  class='avia-section av-l1appnwk-10e2eaff7517060e405c3a67081b0929 main_color avia-section-no-padding avia-no-border-styling  avia-builder-el-0  el_before_av_one_full  avia-builder-el-first  avia-bg-style-scroll container_wrap sidebar_left'  ><div class='container av-section-cont-open' ><main  role=\"main\" itemprop=\"mainContentOfPage\"  class='template-page content  av-content-small units'><div class='post-entry post-entry-type-page post-entry-6637'><div class='entry-content-wrapper clearfix'>\n\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-lfl3ztr3-b0fe56fc333c680d7745750733feb4ba\">\n.avia-image-container.av-lfl3ztr3-b0fe56fc333c680d7745750733feb4ba img.avia_image{\nbox-shadow:none;\n}\n.avia-image-container.av-lfl3ztr3-b0fe56fc333c680d7745750733feb4ba .av-image-caption-overlay-center{\ncolor:#ffffff;\n}\n<\/style>\n<div  class='avia-image-container av-lfl3ztr3-b0fe56fc333c680d7745750733feb4ba av-styling- avia-align-center  avia-builder-el-1  avia-builder-el-no-sibling '   itemprop=\"image\" itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/ImageObject\" ><div class=\"avia-image-container-inner\"><div class=\"avia-image-overlay-wrap\"><img decoding=\"async\" class='wp-image-6779 avia-img-lazy-loading-not-6779 avia_image ' src=\"https:\/\/www.bvs-blechtechnik.de\/wp-content\/uploads\/2025\/12\/1920x450-header_laserschweissen.jpg\" alt='' title='1920x450-header_laserschweissen'  height=\"450\" width=\"1920\"  itemprop=\"thumbnailUrl\" srcset=\"https:\/\/www.bvs-blechtechnik.de\/wp-content\/uploads\/2025\/12\/1920x450-header_laserschweissen.jpg 1920w, https:\/\/www.bvs-blechtechnik.de\/wp-content\/uploads\/2025\/12\/1920x450-header_laserschweissen-300x70.jpg 300w, https:\/\/www.bvs-blechtechnik.de\/wp-content\/uploads\/2025\/12\/1920x450-header_laserschweissen-1030x241.jpg 1030w, https:\/\/www.bvs-blechtechnik.de\/wp-content\/uploads\/2025\/12\/1920x450-header_laserschweissen-768x180.jpg 768w, https:\/\/www.bvs-blechtechnik.de\/wp-content\/uploads\/2025\/12\/1920x450-header_laserschweissen-1536x360.jpg 1536w, https:\/\/www.bvs-blechtechnik.de\/wp-content\/uploads\/2025\/12\/1920x450-header_laserschweissen-1500x352.jpg 1500w, https:\/\/www.bvs-blechtechnik.de\/wp-content\/uploads\/2025\/12\/1920x450-header_laserschweissen-705x165.jpg 705w\" sizes=\"(max-width: 1920px) 100vw, 1920px\" \/><\/div><\/div><\/div>\n<\/div><\/div><\/main><!-- close content main element --><\/div><\/div><div id='after_section_1'  class='main_color av_default_container_wrap container_wrap sidebar_left'  ><div class='container av-section-cont-open' ><div class='template-page content  av-content-small units'><div class='post-entry post-entry-type-page post-entry-6637'><div class='entry-content-wrapper clearfix'><div class='flex_column av-1nj3f3w-382a5378f0740ae36430689040de1c24 av_one_full  avia-builder-el-2  el_after_av_section  el_before_av_one_full  avia-builder-el-first  first flex_column_div '     ><p>\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-1l9pofg-e400539f718b39e10f2ceca2b2ca29f0\">\n#top .av-special-heading.av-1l9pofg-e400539f718b39e10f2ceca2b2ca29f0{\npadding-bottom:10px;\n}\nbody .av-special-heading.av-1l9pofg-e400539f718b39e10f2ceca2b2ca29f0 .av-special-heading-tag .heading-char{\nfont-size:25px;\n}\n.av-special-heading.av-1l9pofg-e400539f718b39e10f2ceca2b2ca29f0 .av-subheading{\nfont-size:15px;\n}\n<\/style>\n<div  class='av-special-heading av-1l9pofg-e400539f718b39e10f2ceca2b2ca29f0 av-special-heading-h1 blockquote modern-quote  avia-builder-el-3  el_before_av_textblock  avia-builder-el-first '><h1 class='av-special-heading-tag'  itemprop=\"headline\"  >Laser welding \u2013 Efficient solutions for modern manufacturing processes<\/h1><div class=\"special-heading-border\"><div class=\"special-heading-inner-border\"><\/div><\/div><\/div><br \/>\n<section  class='av_textblock_section av-1ir8v24-aa6ff0a39b7d1e7b16c5fc15ec57ec09'  itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/CreativeWork\" ><div class='avia_textblock'  itemprop=\"text\" ><p>Laser welding is a state-of-the-art welding process based on the precise interaction of laser radiation with the material. This results in precise, narrow weld seams with minimal heat input. In B\u00f6blingen, we use this technology to produce delicate, high-precision welds economically and reproducibly \u2013 from prototypes to large series.<br \/>\nThe laser works contact-free at high speed and ensures that even components with tight tolerances and complex geometries are welded reliably.  <\/p>\n<p><strong>BVS Blechtechnik is your reliable partner for series production \u2013 efficient, precise and individually tailored to your requirements.<\/strong><\/p>\n<\/div><\/section><br \/>\n<div  class='avia-button-wrap av-1d75i2k-3c60d03c12077e8160c0caa2eb8af268-wrap avia-button-center  avia-builder-el-5  el_after_av_textblock  avia-builder-el-last '><a href='https:\/\/www.bvs-blechtechnik.de\/en\/contact\/'  class='avia-button av-1d75i2k-3c60d03c12077e8160c0caa2eb8af268 avia-icon_select-no avia-size-large avia-position-center avia-color-dark'  ><span class='avia_iconbox_title' >Enquire about series production now<\/span><\/a><\/div><\/p><\/div><\/p>\n<div class='flex_column av-5cqdcs-b8216dbf3d7dcbf795325e3b02ef3420 av_one_full  avia-builder-el-6  el_after_av_one_full  el_before_av_one_full  first flex_column_div column-top-margin'     ><p>\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-1gvsnxo-0a52401d2e2a36151fd90ab335d25422\">\n#top .av-special-heading.av-1gvsnxo-0a52401d2e2a36151fd90ab335d25422{\npadding-bottom:10px;\n}\nbody .av-special-heading.av-1gvsnxo-0a52401d2e2a36151fd90ab335d25422 .av-special-heading-tag .heading-char{\nfont-size:25px;\n}\n.av-special-heading.av-1gvsnxo-0a52401d2e2a36151fd90ab335d25422 .av-subheading{\nfont-size:15px;\n}\n<\/style>\n<div  class='av-special-heading av-1gvsnxo-0a52401d2e2a36151fd90ab335d25422 av-special-heading-h2 blockquote modern-quote  avia-builder-el-7  el_before_av_textblock  avia-builder-el-first '><h2 class='av-special-heading-tag'  itemprop=\"headline\"  >Your advantages at a glance:<\/h2><div class=\"special-heading-border\"><div class=\"special-heading-inner-border\"><\/div><\/div><\/div><br \/>\n<section  class='av_textblock_section av-1du59gc-cb2016310515dd4703a3b242718eb8d9'  itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/CreativeWork\" ><div class='avia_textblock'  itemprop=\"text\" ><h3>Efficient production from prototypes to large series<\/h3>\n<p>With state-of-the-art fibre laser systems, we manufacture economically and reproducibly \u2013 from small batch sizes of approx. 10 pieces to large series. Ideal for sample parts, series start-ups or recurring orders. <\/p>\n<h3>\nHighest precision thanks to modern laser technology and process control<\/h3>\n<p>Our Trumpf TruLaser Weld 5000 and AMADA FLW-Le with ENSIS technology enable extremely narrow, clean weld seams \u2013 even with complex geometries and tight tolerances. Digital process monitoring and documented quality checks ensure consistently high results. <\/p>\n<h3>\nOptimised processes \u2013 from CAD data set to finished component<\/h3>\n<p>We use your CAD data to generate the complete manufacturing process. Material flow, laser parameters and quality control are prepared automatically \u2013 <strong>for short throughput times and maximum process reliability.<\/strong> <\/p>\n<h3>\nFlexibility in materials, component sizes and gap dimensions<\/h3>\n<p>Whether stainless steel, aluminium or non-ferrous metal \u2013 we weld a wide variety of materials precisely and with minimal distortion. From small 70\u00d770 mm components to workpieces up to 2 m long, we can cover everything. And thanks to ENSIS technology, <strong>larger gap bridging is also possible.<\/strong>  <\/p>\n<h3>\nTechnological expertise and personalised advice<\/h3>\n<p><strong>Benefit from our experience in laser welding technology: <\/strong>we recommend the optimal process tailored to your component geometry, material selection and economic goals \u2013 for results that are technically and economically convincing.<\/p>\n<\/div><\/section><\/p><\/div>\n<div class='flex_column av-1bvx6ng-1769135988aa1520d8841661068b55b5 av_one_full  avia-builder-el-9  el_after_av_one_full  el_before_av_one_full  first flex_column_div column-top-margin'     ><p>\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-4lc7t8-1ff613be08202dc2e7453f08114b7ee4\">\n#top .av-special-heading.av-4lc7t8-1ff613be08202dc2e7453f08114b7ee4{\npadding-bottom:10px;\n}\nbody .av-special-heading.av-4lc7t8-1ff613be08202dc2e7453f08114b7ee4 .av-special-heading-tag .heading-char{\nfont-size:25px;\n}\n.av-special-heading.av-4lc7t8-1ff613be08202dc2e7453f08114b7ee4 .av-subheading{\nfont-size:15px;\n}\n<\/style>\n<div  class='av-special-heading av-4lc7t8-1ff613be08202dc2e7453f08114b7ee4 av-special-heading-h2 blockquote modern-quote  avia-builder-el-10  el_before_av_textblock  avia-builder-el-first '><h2 class='av-special-heading-tag'  itemprop=\"headline\"  >Fundamentals of laser welding<\/h2><div class=\"special-heading-border\"><div class=\"special-heading-inner-border\"><\/div><\/div><\/div><br \/>\n<section  class='av_textblock_section av-183jujg-e2aaa1e7475f753f5ca9bd409df60466'  itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/CreativeWork\" ><div class='avia_textblock'  itemprop=\"text\" ><p>Laser welding is <strong>an established industrial process<\/strong> for joining components with <strong>maximum precision<\/strong> and <strong>minimal energy input<\/strong>. Through the targeted use of laser power, heat is only applied where it is needed \u2013 for low-distortion, economical results. <\/p>\n<p>In laser welding, a <strong>highly focused laser beam<\/strong> hits the workpiece, creating a precisely defined melting zone and opening a so-called keyhole \u2013 a fine vapour channel that completely absorbs the laser energy. The heat is distributed specifically in the material, the melt cools quickly and forms a precise, clean weld seam. The exact adjustment of <strong>laser power, welding speed and additional parameters<\/strong> allows both the seam geometry and the welding quality to be optimally controlled. The process is suitable for numerous metals \u2013 from aluminium to stainless steel to copper \u2013 and enables <strong>reproducible results even with complex geometries.<\/strong><\/p>\n<\/div><\/section><\/p><\/div>\n<div class='flex_column av-15qvslo-6cbeb018a041771aca48d1773e122f5f av_one_full  avia-builder-el-12  el_after_av_one_full  el_before_av_one_full  first flex_column_div column-top-margin'     ><p>\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-14k8q98-2d27716ae52f84be0df8fa330877cf96\">\n#top .av-special-heading.av-14k8q98-2d27716ae52f84be0df8fa330877cf96{\npadding-bottom:10px;\n}\nbody .av-special-heading.av-14k8q98-2d27716ae52f84be0df8fa330877cf96 .av-special-heading-tag .heading-char{\nfont-size:25px;\n}\n.av-special-heading.av-14k8q98-2d27716ae52f84be0df8fa330877cf96 .av-subheading{\nfont-size:15px;\n}\n<\/style>\n<div  class='av-special-heading av-14k8q98-2d27716ae52f84be0df8fa330877cf96 av-special-heading-h2 blockquote modern-quote  avia-builder-el-13  el_before_av_textblock  avia-builder-el-first '><h2 class='av-special-heading-tag'  itemprop=\"headline\"  >Laser beam and welding process<\/h2><div class=\"special-heading-border\"><div class=\"special-heading-inner-border\"><\/div><\/div><\/div><br \/>\n<section  class='av_textblock_section av-12we8j0-e0702ac483c8d7c31c9f660a0f9300db'  itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/CreativeWork\" ><div class='avia_textblock'  itemprop=\"text\" ><p>The focused <strong>laser beam<\/strong> is the central tool in laser welding. Thanks to its high energy density, it melts the metal with pinpoint accuracy, enabling particularly narrow, clean seams \u2013 ideal for components with complex geometries and tight tolerances. At BVS in B\u00f6blingen, two modern fibre laser systems are used for this purpose: the Trumpf TruLaser Weld 5000 with a shuttle table for larger quantities and setup during production time, and the AMADA FLW-Le with ENSIS technology, which enables particularly large gap bridging. Both systems also process non-ferrous metals and, thanks to precise process control, optimum <strong>laser power<\/strong>, <strong>welding speed and shielding gas<\/strong> supply, ensure consistently high seam quality \u2013 reproducible and economical.<\/p>\n<\/div><\/section><\/p><\/div>\n<div class='flex_column av-10ytqho-6e1b0b5286a914013a8ca5674fd1b09d av_one_full  avia-builder-el-15  el_after_av_one_full  el_before_av_one_third  first flex_column_div column-top-margin'     ><p>\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-10cdozg-eafc4a634a13616194549674f695a1ff\">\n#top .av-special-heading.av-10cdozg-eafc4a634a13616194549674f695a1ff{\npadding-bottom:10px;\n}\nbody .av-special-heading.av-10cdozg-eafc4a634a13616194549674f695a1ff .av-special-heading-tag .heading-char{\nfont-size:25px;\n}\n.av-special-heading.av-10cdozg-eafc4a634a13616194549674f695a1ff .av-subheading{\nfont-size:15px;\n}\n<\/style>\n<div  class='av-special-heading av-10cdozg-eafc4a634a13616194549674f695a1ff av-special-heading-h2 blockquote modern-quote  avia-builder-el-16  el_before_av_textblock  avia-builder-el-first '><h2 class='av-special-heading-tag'  itemprop=\"headline\"  >Added value for customers through laser welding at BVS<\/h2><div class=\"special-heading-border\"><div class=\"special-heading-inner-border\"><\/div><\/div><\/div><br \/>\n<section  class='av_textblock_section av-yibnf0-19fe0b7c8984db3c3d3bfcda2a9b0ee6'  itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/CreativeWork\" ><div class='avia_textblock'  itemprop=\"text\" ><p>Laser welding in B\u00f6blingen offers customers clear advantages in terms of <strong>quality, repeatability and efficiency.<\/strong> Thanks to precise process control and low heat input, clean, durable welds with minimal distortion are produced. This precision pays off, especially for components with high tightness requirements \u2013 as in the case of pressure testing: components reliably meet the required specifications, which not only prevents complaints but also often leads to follow-up orders.  <\/p>\n<p>The technology is <strong>extremely flexible<\/strong>: in B\u00f6blingen, both the smallest components measuring just 70\u00d770 mm and large workpieces such as <strong>2 m long door handles<\/strong> can be machined economically. Different geometries and materials \u2013 from stainless steel to non-ferrous metals \u2013 are processed with the same precision. <\/p>\n<p><strong>Water rails for test systems in semiconductor manufacturing<\/strong> are a clear example of the capabilities of this process. These components must be completely leak-proof and withstand subsequent pressure testing. The use of laser welding not only significantly improved the <strong>quality of the parts<\/strong>, but also optimised the entire process. B<strong>VS carried out all the work steps on site in B\u00f6blingen<\/strong> \u2013 from production to final testing \u2013 and delivered a ready-to-install, tested end product to the customer.<\/p>\n<\/div><\/section><br \/>\n<div  class='avia-button-wrap av-mhup5ti8-fec391b3ff58688cb136e1fbf9add86c-wrap avia-button-center  avia-builder-el-18  el_after_av_textblock  avia-builder-el-last '><a href='https:\/\/www.bvs-blechtechnik.de\/en\/contact\/'  class='avia-button av-mhup5ti8-fec391b3ff58688cb136e1fbf9add86c avia-icon_select-no avia-size-large avia-position-center avia-color-dark'  ><span class='avia_iconbox_title' >Secure an appointment for consultation<\/span><\/a><\/div><\/p><\/div>\n<div class='flex_column av-d6brcc-f3babb95596161590668624333546945 av_one_third  avia-builder-el-19  el_after_av_one_full  el_before_av_two_third  first flex_column_div column-top-margin'     ><style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-b4vq5o-89cf04d985a2d555a8bfe37296f94ce4\">\n#top .av-special-heading.av-b4vq5o-89cf04d985a2d555a8bfe37296f94ce4{\npadding-bottom:10px;\n}\nbody .av-special-heading.av-b4vq5o-89cf04d985a2d555a8bfe37296f94ce4 .av-special-heading-tag .heading-char{\nfont-size:25px;\n}\n.av-special-heading.av-b4vq5o-89cf04d985a2d555a8bfe37296f94ce4 .av-subheading{\nfont-size:15px;\n}\n<\/style>\n<div  class='av-special-heading av-b4vq5o-89cf04d985a2d555a8bfe37296f94ce4 av-special-heading-h2 blockquote modern-quote  avia-builder-el-20  avia-builder-el-no-sibling '><h2 class='av-special-heading-tag'  itemprop=\"headline\"  >Frequently asked questions (FAQ) about laser welding<\/h2><div class=\"special-heading-border\"><div class=\"special-heading-inner-border\"><\/div><\/div><\/div><\/div>\n<div class='flex_column av-8sgw0c-9cedbb29363bf4a4c35a7eda5ce0b0b5 av_two_third  avia-builder-el-21  el_after_av_one_third  avia-builder-el-last  flex_column_div column-top-margin'     ><div  class='togglecontainer av-6yvzq4-fdef9c6c66674e93aaa81be434fe2cbf av-minimal-toggle  avia-builder-el-22  avia-builder-el-no-sibling  toggle_close_all' >\n<section class='av_toggle_section av-5kwfrw-2987e9f50afd90e1f866dc10e556a77f'  itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/CreativeWork\" ><div role=\"tablist\" class=\"single_toggle\" data-tags=\"{All} \"  ><h3 data-fake-id='#toggle-id-1' class='toggler  activeTitle '  itemprop=\"headline\"  role='tab' tabindex='0' aria-controls='toggle-id-1'>What are the advantages of laser welding?<span class=\"toggle_icon\"><span class=\"vert_icon\"><\/span><span class=\"hor_icon\"><\/span><\/span><\/h3><div id='toggle-id-1' class='toggle_wrap  active_tc' style='display:block;' ><div class='toggle_content invers-color '  itemprop=\"text\" ><p>This results in extremely precise, clean weld seams with minimal heat input. Components remain distortion-free and meet even tight tolerances \u2013 ideal for complex geometries.<\/p>\n<\/div><\/div><\/div><\/section>\n<section class='av_toggle_section av-4ltd3g-76b3adf57414e1b0f47995b0b75f5c6c'  itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/CreativeWork\" ><div role=\"tablist\" class=\"single_toggle\" data-tags=\"{All} \"  ><h3 data-fake-id='#toggle-id-2' class='toggler   '  itemprop=\"headline\"  role='tab' tabindex='0' aria-controls='toggle-id-2'>What materials and component sizes can be processed?<span class=\"toggle_icon\"><span class=\"vert_icon\"><\/span><span class=\"hor_icon\"><\/span><\/span><\/h3><div id='toggle-id-2' class='toggle_wrap  '  ><div class='toggle_content invers-color '  itemprop=\"text\" ><p>We reliably weld stainless steel, aluminium and selected non-ferrous metals. We can handle components ranging from the smallest parts (70\u00d770 mm) to workpieces up to 2 m in length.<\/p>\n<\/div><\/div><\/div><\/section>\n<section class='av_toggle_section av-23pmek-9b712e080b45c039a161b9734c0233e1'  itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/CreativeWork\" ><div role=\"tablist\" class=\"single_toggle\" data-tags=\"{All} \"  ><h3 data-fake-id='#toggle-id-3' class='toggler   '  itemprop=\"headline\"  role='tab' tabindex='0' aria-controls='toggle-id-3'>Is laser welding also suitable for series production?<span class=\"toggle_icon\"><span class=\"vert_icon\"><\/span><span class=\"hor_icon\"><\/span><\/span><\/h3><div id='toggle-id-3' class='toggle_wrap  '  ><div class='toggle_content invers-color '  itemprop=\"text\" ><p>Yes. From small batch sizes of around 10 pieces to large series, we manufacture economically, precisely and reproducibly \u2013 ideal for prototypes, series launches or recurring orders.<\/p>\n<\/div><\/div><\/div><\/section>\n<\/div><\/div>\n","protected":false},"excerpt":{"rendered":"","protected":false},"author":5,"featured_media":0,"parent":4267,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-6637","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/www.bvs-blechtechnik.de\/en\/wp-json\/wp\/v2\/pages\/6637","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.bvs-blechtechnik.de\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.bvs-blechtechnik.de\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.bvs-blechtechnik.de\/en\/wp-json\/wp\/v2\/users\/5"}],"replies":[{"embeddable":true,"href":"https:\/\/www.bvs-blechtechnik.de\/en\/wp-json\/wp\/v2\/comments?post=6637"}],"version-history":[{"count":13,"href":"https:\/\/www.bvs-blechtechnik.de\/en\/wp-json\/wp\/v2\/pages\/6637\/revisions"}],"predecessor-version":[{"id":6784,"href":"https:\/\/www.bvs-blechtechnik.de\/en\/wp-json\/wp\/v2\/pages\/6637\/revisions\/6784"}],"up":[{"embeddable":true,"href":"https:\/\/www.bvs-blechtechnik.de\/en\/wp-json\/wp\/v2\/pages\/4267"}],"wp:attachment":[{"href":"https:\/\/www.bvs-blechtechnik.de\/en\/wp-json\/wp\/v2\/media?parent=6637"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}