{"id":6622,"date":"2025-11-11T15:21:38","date_gmt":"2025-11-11T14:21:38","guid":{"rendered":"https:\/\/www.bvs-blechtechnik.de\/?page_id=6622"},"modified":"2025-12-12T09:41:19","modified_gmt":"2025-12-12T08:41:19","slug":"metal-surface-finishing","status":"publish","type":"page","link":"https:\/\/www.bvs-blechtechnik.de\/en\/processes\/welding\/metal-surface-finishing\/","title":{"rendered":"welding robot"},"content":{"rendered":"<div id='img_stretch'  class='avia-section av-l1appnwk-10e2eaff7517060e405c3a67081b0929 main_color avia-section-no-padding avia-no-border-styling  avia-builder-el-0  el_before_av_one_full  avia-builder-el-first  avia-bg-style-scroll container_wrap sidebar_left'  ><div class='container av-section-cont-open' ><main  role=\"main\" itemprop=\"mainContentOfPage\"  class='template-page content  av-content-small units'><div class='post-entry post-entry-type-page post-entry-6622'><div class='entry-content-wrapper clearfix'>\n\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-lfl3ztr3-8e5253034fe14fabf64ff36f52003d03\">\n.avia-image-container.av-lfl3ztr3-8e5253034fe14fabf64ff36f52003d03 img.avia_image{\nbox-shadow:none;\n}\n.avia-image-container.av-lfl3ztr3-8e5253034fe14fabf64ff36f52003d03 .av-image-caption-overlay-center{\ncolor:#ffffff;\n}\n<\/style>\n<div  class='avia-image-container av-lfl3ztr3-8e5253034fe14fabf64ff36f52003d03 av-styling- avia-align-center  avia-builder-el-1  avia-builder-el-no-sibling '   itemprop=\"image\" itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/ImageObject\" ><div class=\"avia-image-container-inner\"><div class=\"avia-image-overlay-wrap\"><img decoding=\"async\" class='wp-image-3937 avia-img-lazy-loading-not-3937 avia_image ' src=\"https:\/\/www.bvs-blechtechnik.de\/wp-content\/uploads\/2023\/10\/schweissen_modulbanner.webp\" alt='Headerbild Prozesse: Schweissen, Mitarbeiter schweisst Bauteil' title=''  height=\"450\" width=\"1920\"  itemprop=\"thumbnailUrl\" srcset=\"https:\/\/www.bvs-blechtechnik.de\/wp-content\/uploads\/2023\/10\/schweissen_modulbanner.webp 1920w, https:\/\/www.bvs-blechtechnik.de\/wp-content\/uploads\/2023\/10\/schweissen_modulbanner-300x70.webp 300w, https:\/\/www.bvs-blechtechnik.de\/wp-content\/uploads\/2023\/10\/schweissen_modulbanner-1030x241.webp 1030w, https:\/\/www.bvs-blechtechnik.de\/wp-content\/uploads\/2023\/10\/schweissen_modulbanner-768x180.webp 768w, https:\/\/www.bvs-blechtechnik.de\/wp-content\/uploads\/2023\/10\/schweissen_modulbanner-1536x360.webp 1536w, https:\/\/www.bvs-blechtechnik.de\/wp-content\/uploads\/2023\/10\/schweissen_modulbanner-1500x352.webp 1500w, https:\/\/www.bvs-blechtechnik.de\/wp-content\/uploads\/2023\/10\/schweissen_modulbanner-705x165.webp 705w\" sizes=\"(max-width: 1920px) 100vw, 1920px\" \/><\/div><\/div><\/div>\n<\/div><\/div><\/main><!-- close content main element --><\/div><\/div><div id='after_section_1'  class='main_color av_default_container_wrap container_wrap sidebar_left'  ><div class='container av-section-cont-open' ><div class='template-page content  av-content-small units'><div class='post-entry post-entry-type-page post-entry-6622'><div class='entry-content-wrapper clearfix'>\n<div class='flex_column av-36fboz-5a07c2597a5a006fb6ec4afda0832704 av_one_full  avia-builder-el-2  el_after_av_section  el_before_av_one_full  avia-builder-el-first  first flex_column_div '     ><p>\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-mb7qyih2-dc69540aa2d580f5b566f8d94676f79d\">\n#top .av-special-heading.av-mb7qyih2-dc69540aa2d580f5b566f8d94676f79d{\npadding-bottom:10px;\n}\nbody .av-special-heading.av-mb7qyih2-dc69540aa2d580f5b566f8d94676f79d .av-special-heading-tag .heading-char{\nfont-size:25px;\n}\n.av-special-heading.av-mb7qyih2-dc69540aa2d580f5b566f8d94676f79d .av-subheading{\nfont-size:15px;\n}\n<\/style>\n<div  class='av-special-heading av-mb7qyih2-dc69540aa2d580f5b566f8d94676f79d av-special-heading-h1 blockquote modern-quote  avia-builder-el-3  el_before_av_textblock  avia-builder-el-first '><h1 class='av-special-heading-tag'  itemprop=\"headline\"  >Welding robots: Efficient solutions for modern manufacturing processes<\/h1><div class=\"special-heading-border\"><div class=\"special-heading-inner-border\"><\/div><\/div><\/div><br \/>\n<section  class='av_textblock_section av-l1apt0ta-e15e8de31a075889299970ee703c05f7'  itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/CreativeWork\" ><div class='avia_textblock'  itemprop=\"text\" ><p>Welding robots are industrial robots that are used for the <strong>fully automated welding of components and structures.<\/strong> Equipped with a welding gun or torch, they produce precise and uniform weld seams. A robot arm and a powerful control unit coordinate all movements and welding parameters.  <\/p>\n<p>Manufacturers develop special industrial robots that are precisely tailored to the requirements of welding in terms of <strong>reach, load capacity and design.<\/strong> Various processes such as MIG\/MAG, TIG or laser welding are used in industrial production. The choice of process depends on the material, component geometry and quality requirements. Modern processes such as CMT, PMC or LSC further increase efficiency and cost-effectiveness \u2013 and ensure the highest quality.<\/p>\n<\/div><\/section><\/p><\/div>\n<div class='flex_column av-jjxs2c-3784c250ae06eb7a12b8fcee9054fc65 av_one_full  avia-builder-el-5  el_after_av_one_full  el_before_av_one_full  first flex_column_div column-top-margin'     ><p>\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-mb7rdzi4-50c37a0a054b7ccc7d1917c5d1823d4a\">\n#top .av-special-heading.av-mb7rdzi4-50c37a0a054b7ccc7d1917c5d1823d4a{\npadding-bottom:10px;\n}\nbody .av-special-heading.av-mb7rdzi4-50c37a0a054b7ccc7d1917c5d1823d4a .av-special-heading-tag .heading-char{\nfont-size:25px;\n}\n.av-special-heading.av-mb7rdzi4-50c37a0a054b7ccc7d1917c5d1823d4a .av-subheading{\nfont-size:15px;\n}\n<\/style>\n<div  class='av-special-heading av-mb7rdzi4-50c37a0a054b7ccc7d1917c5d1823d4a av-special-heading-h2 blockquote modern-quote  avia-builder-el-6  el_before_av_textblock  avia-builder-el-first '><h2 class='av-special-heading-tag'  itemprop=\"headline\"  >Your advantages at a glance:<\/h2><div class=\"special-heading-border\"><div class=\"special-heading-inner-border\"><\/div><\/div><\/div><br \/>\n<section  class='av_textblock_section av-mb7rfjmk-d0685817f5d6a43c7e695f04af5a76d4'  itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/CreativeWork\" ><div class='avia_textblock'  itemprop=\"text\" ><p><strong>Efficient production even for small batch sizes<\/strong><br \/>\nThanks to fast programming and flexible clamping systems, we can produce economically even for batch sizes of around 10 pieces \u2013 ideal for prototypes, pre-series or varying quantities.<\/p>\n<p><strong>High precision and consistent seam quality<\/strong><br \/>\nOur Trumpf TruArc Weld 1000 welding robots deliver repeatable welding results \u2013 supported by intelligent seam tracking, they deliver consistently high quality.<\/p>\n<p><strong>Quick conversion for different components<\/strong><br \/>\nThanks to modular welding robot cells and flexible fixtures, we can adapt our systems to new component geometries or welding processes in no time at all.<\/p>\n<p><strong>Maximum productivity through automation solutions<\/strong><br \/>\nAutomated processes combined with extremely simple programming reduce set-up times, optimise workflows and increase efficiency \u2013 even with fluctuating order volumes.<\/p>\n<p><strong>Safety and ergonomics for employees<\/strong><br \/>\nThe robot takes on dangerous or physically demanding welding tasks, protecting employees from heat, flying sparks and difficult working positions.<\/p>\n<\/div><\/section><br \/>\n<div  class='avia-button-wrap av-lilr1q44-a2e448ac3225ca82fc8515f748c19046-wrap avia-button-center  avia-builder-el-8  el_after_av_textblock  avia-builder-el-last '><a href='https:\/\/www.bvs-blechtechnik.de\/en\/contact\/'  class='avia-button av-lilr1q44-a2e448ac3225ca82fc8515f748c19046 avia-icon_select-no avia-size-large avia-position-center avia-color-dark'  ><span class='avia_iconbox_title' >Secure an appointment for consultation<\/span><\/a><\/div><\/p><\/div>\n<div class='flex_column av-62bmc-508f1bbe972d2995ed8f10780578b1a7 av_one_full  avia-builder-el-9  el_after_av_one_full  el_before_av_one_full  first flex_column_div column-top-margin'     ><p>\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-mb7rgqar-31729a990cdf38f4ff3635f6fb9fccfc\">\n#top .av-special-heading.av-mb7rgqar-31729a990cdf38f4ff3635f6fb9fccfc{\npadding-bottom:10px;\n}\nbody .av-special-heading.av-mb7rgqar-31729a990cdf38f4ff3635f6fb9fccfc .av-special-heading-tag .heading-char{\nfont-size:25px;\n}\n.av-special-heading.av-mb7rgqar-31729a990cdf38f4ff3635f6fb9fccfc .av-subheading{\nfont-size:15px;\n}\n<\/style>\n<div  class='av-special-heading av-mb7rgqar-31729a990cdf38f4ff3635f6fb9fccfc av-special-heading-h2 blockquote modern-quote  avia-builder-el-10  el_before_av_textblock  avia-builder-el-first '><h2 class='av-special-heading-tag'  itemprop=\"headline\"  >Welding robotics at BVS Blechtechnik<\/h2><div class=\"special-heading-border\"><div class=\"special-heading-inner-border\"><\/div><\/div><\/div><br \/>\n<section  class='av_textblock_section av-mb7rhqff-2b4a4fcd1b53415e12ad17d41388880c'  itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/CreativeWork\" ><div class='avia_textblock'  itemprop=\"text\" ><p>BVS Blechtechnik relies on two state-of-the-art <strong>welding cells with TruArc Weld 1000<\/strong>. These systems enable precise welding of components up to 2000 mm in length \u2013 flexibly in<strong> 1- or 2-station operation<\/strong>. The robots process aluminium, steel alloys and stainless steel and, thanks to gap-bridging welding, can also be used reliably for demanding connections.  <\/p>\n<p>The advantages of our welding robots at a glance:<\/p>\n<ul>\n<li><strong>Consistent seam quality <\/strong>\u2013 regardless of batch size or material combination<\/li>\n<li><strong>High productivity<\/strong> \u2013 short cycle times thanks to parallel processing<\/li>\n<li><strong>Flexibility <\/strong>\u2013 rapid conversion to new components or series<\/li>\n<li><strong>Cost-effectiveness<\/strong> \u2013 efficient even with small batch sizes<\/li>\n<li><strong>Precision<\/strong> \u2013 ideal for components with high dimensional and quality requirements<\/li>\n<\/ul>\n<\/div><\/section><\/p><\/div>\n<div class='flex_column av-fgd2ck-5431e08ce7953d6c1bf2ed9fe956bf00 av_one_full  avia-builder-el-12  el_after_av_one_full  el_before_av_one_full  first flex_column_div column-top-margin'     ><p>\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-mhumiyyr-04b52b2a86b5f3ccf0a0a1df20876094\">\n#top .av-special-heading.av-mhumiyyr-04b52b2a86b5f3ccf0a0a1df20876094{\npadding-bottom:10px;\n}\nbody .av-special-heading.av-mhumiyyr-04b52b2a86b5f3ccf0a0a1df20876094 .av-special-heading-tag .heading-char{\nfont-size:25px;\n}\n.av-special-heading.av-mhumiyyr-04b52b2a86b5f3ccf0a0a1df20876094 .av-subheading{\nfont-size:15px;\n}\n<\/style>\n<div  class='av-special-heading av-mhumiyyr-04b52b2a86b5f3ccf0a0a1df20876094 av-special-heading-h2 blockquote modern-quote  avia-builder-el-13  el_before_av_textblock  avia-builder-el-first '><h2 class='av-special-heading-tag'  itemprop=\"headline\"  >Areas of application for welding robots at BVS Blechtechnik<\/h2><div class=\"special-heading-border\"><div class=\"special-heading-inner-border\"><\/div><\/div><\/div><br \/>\n<section  class='av_textblock_section av-mb7rj0eu-ee5a43fbee9b185e59f6bc8b52ff3746'  itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/CreativeWork\" ><div class='avia_textblock'  itemprop=\"text\" ><p>Welding robots are used in numerous industries \u2013 from the <strong>automotive<\/strong> and <strong>mechanical engineering sectors<\/strong> to <strong>electrical engineering,<\/strong> <strong>medical technology<\/strong> and <strong>aviation<\/strong>, right through to <strong>renewable energies<\/strong> and <strong>telecommunications.<\/strong> They are suitable for the automated processing of <strong>aluminium, steel <\/strong>and <strong>stainless steel <\/strong>and enable consistently high-quality weld seams \u2013 regardless of the number of parts. <\/p>\n<p>At <strong>BVS Blechtechnik<\/strong>, welding robots are primarily used for components that require <strong>longer weld seams<\/strong> or <strong>complex geometries<\/strong>. Their use is particularly economical for <strong>medium to large batch sizes<\/strong>, as this allows the programming and set-up effort to be optimally utilised. <\/p>\n<p>Thanks to modern <strong>TruArc Weld 1000<\/strong> systems and continuous investment in robotic welding technology, even <strong>smaller batch sizes<\/strong> can now be efficiently implemented. Improved programming methods and flexible clamping devices reduce the amount of setup work required, enabling customers to benefit from short turnaround times and consistent quality even with varying orders. <\/p>\n<p><strong>Typical applications of our welding robots:<\/strong><\/p>\n<ul>\n<li>Series production of housings, frames and brackets<\/li>\n<li>Welded assemblies for mechanical and plant engineering<\/li>\n<li>Components for medical technology and measurement technology with high precision requirements<\/li>\n<li>Components for electrical engineering and renewable energies<\/li>\n<li>Metal construction elements with recurring weld seams<\/li>\n<\/ul>\n<p><strong>Your advantage:<\/strong> By using automated welding cells, you receive <strong>precisely manufactured components with consistent quality<\/strong>, optimised cost structures and <strong>high repeat accuracy<\/strong> \u2013 perfect for demanding series and assembly production.<\/p>\n<\/div><\/section><\/p><\/div>\n<div class='flex_column av-6j7mxg-73620c8db989f9168aa2694263ef1118 av_one_full  avia-builder-el-15  el_after_av_one_full  el_before_av_one_full  first flex_column_div column-top-margin'     ><p>\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-mea2qgxu-2f1f25190805f0d842fa4796291f60db\">\n#top .av-special-heading.av-mea2qgxu-2f1f25190805f0d842fa4796291f60db{\npadding-bottom:10px;\n}\nbody .av-special-heading.av-mea2qgxu-2f1f25190805f0d842fa4796291f60db .av-special-heading-tag .heading-char{\nfont-size:25px;\n}\n.av-special-heading.av-mea2qgxu-2f1f25190805f0d842fa4796291f60db .av-subheading{\nfont-size:15px;\n}\n<\/style>\n<div  class='av-special-heading av-mea2qgxu-2f1f25190805f0d842fa4796291f60db av-special-heading-h2 blockquote modern-quote  avia-builder-el-16  el_before_av_textblock  avia-builder-el-first '><h2 class='av-special-heading-tag'  itemprop=\"headline\"  >Schwei\u00dfroboter-Anbieter und eingesetzte L\u00f6sungen bei BVS<\/h2><div class=\"special-heading-border\"><div class=\"special-heading-inner-border\"><\/div><\/div><\/div><br \/>\n<section  class='av_textblock_section av-mb7sdk4h-cac8a52839871177d486d318b2d038d2'  itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/CreativeWork\" ><div class='avia_textblock'  itemprop=\"text\" ><p><strong>BVS Blechtechnik<\/strong> uses two <strong>automated welding cells<\/strong> with <strong>TruArc Weld 1000<\/strong> \u2013 a modern welding robot solution that is specially designed for efficiency, flexibility and precision. The TruArc Weld 1000 can be programmed <strong>quickly and easily<\/strong>, which significantly reduces set-up times and enables economical production even for smaller batch sizes. <\/p>\n<p>Thanks to its <strong>repeat accuracy<\/strong> and <strong>consistently high welding quality<\/strong>, the system is particularly suitable for components with longer weld seams and consistent requirements. The robots bridge gaps and deliver clean, even seams even with complex geometries. <\/p>\n<p>The welding cells at BVS are designed to be flexible: they can operate in <strong>1- or 2-station mode<\/strong> and process components up to a length of <strong>2000 mm<\/strong>. Thanks to their modular design, other process steps \u2013 such as automated grinding \u2013 can be carried out in the same cells in addition to <a href=\"https:\/\/www.bvs-blechtechnik.de\/en\/processes\/welding\/\">MIG\/MAG welding<\/a>. <\/p>\n<p>Another key advantage of the <strong>TruArc Weld 1000<\/strong> is its <strong>extremely simple handling and intuitive programming<\/strong>. Instead of complicated external preparation of processes in advance, programming is carried out <strong>directly on the system.<\/strong> This straightforward procedure allows you to respond quickly and flexibly to new orders. The short training period and simple operation immediately increase productivity, reduce set-up times and ensure that welding jobs can be completed faster and with consistently high quality.<\/p>\n<\/div><\/section><\/p><\/div>\n<div class='flex_column av-2fb52g-a07b3922df52ad8314c68f4243ff5832 av_one_full  avia-builder-el-18  el_after_av_one_full  el_before_av_one_full  first flex_column_div column-top-margin'     ><p>\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-mea2u6kz-ca37ff55d15246e46d6af2cb0f853f3d\">\n#top .av-special-heading.av-mea2u6kz-ca37ff55d15246e46d6af2cb0f853f3d{\npadding-bottom:10px;\n}\nbody .av-special-heading.av-mea2u6kz-ca37ff55d15246e46d6af2cb0f853f3d .av-special-heading-tag .heading-char{\nfont-size:25px;\n}\n.av-special-heading.av-mea2u6kz-ca37ff55d15246e46d6af2cb0f853f3d .av-subheading{\nfont-size:15px;\n}\n<\/style>\n<div  class='av-special-heading av-mea2u6kz-ca37ff55d15246e46d6af2cb0f853f3d av-special-heading-h3 blockquote modern-quote  avia-builder-el-19  el_before_av_textblock  avia-builder-el-first '><h3 class='av-special-heading-tag'  itemprop=\"headline\"  >Welding cells and systems at BVS \u2013 flexible for every requirement<\/h3><div class=\"special-heading-border\"><div class=\"special-heading-inner-border\"><\/div><\/div><\/div><br \/>\n<section  class='av_textblock_section av-mea3ymwd-adb77b86190d984dfc98be952b2b2f54'  itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/CreativeWork\" ><div class='avia_textblock'  itemprop=\"text\" ><p>Modern welding cells and systems consist of a <strong>welding robot<\/strong>, a <strong>positioner<\/strong> and the associated <strong>welding equipment<\/strong>. They are the heart of industrial welding automation and offer high flexibility, efficiency and welding quality \u2013 whether in the <strong>automotive industry<\/strong>, <strong>mechanical engineering<\/strong> or other sectors. <\/p>\n<p>At <strong>BVS Blechtechnik<\/strong>, the welding cells are deliberately designed to be <strong>modular and flexible<\/strong>. A wide variety of clamping devices enable components of various shapes and sizes to be securely fixed in place \u2013 from small prototypes to medium quantities and large series. <\/p>\n<p>Thanks to this flexibility, the systems can respond <strong>quickly to changing requirements<\/strong>. Prototypes and small series benefit from short set-up times and individual programming, while <strong>automated processes<\/strong> ensure maximum productivity for large series. <\/p>\n<p>The <strong>TruArc Weld 1000<\/strong> robots used can be easily reprogrammed and operate in both <strong>1-station and 2-station modes. <\/strong>This ensures optimum utilisation of available capacity and keeps production economical even when order volumes fluctuate.<\/p>\n<\/div><\/section><\/p><\/div>\n<div class='flex_column av-c49awt-a7dc84dc271adee6701472428be58ee3 av_one_full  avia-builder-el-21  el_after_av_one_full  el_before_av_one_full  first flex_column_div column-top-margin'     ><p>\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-mhumo14o-d643f1e4f3879b6cf0403ee8220352ce\">\n#top .av-special-heading.av-mhumo14o-d643f1e4f3879b6cf0403ee8220352ce{\npadding-bottom:10px;\n}\nbody .av-special-heading.av-mhumo14o-d643f1e4f3879b6cf0403ee8220352ce .av-special-heading-tag .heading-char{\nfont-size:25px;\n}\n.av-special-heading.av-mhumo14o-d643f1e4f3879b6cf0403ee8220352ce .av-subheading{\nfont-size:15px;\n}\n<\/style>\n<div  class='av-special-heading av-mhumo14o-d643f1e4f3879b6cf0403ee8220352ce av-special-heading-h3 blockquote modern-quote  avia-builder-el-22  el_before_av_textblock  avia-builder-el-first '><h3 class='av-special-heading-tag'  itemprop=\"headline\"  >Advantages and benefits of welding robotics at BVS<\/h3><div class=\"special-heading-border\"><div class=\"special-heading-inner-border\"><\/div><\/div><\/div><br \/>\n<section  class='av_textblock_section av-mhumo8wq-a93c54b6084b656686cfa955a3fdbeb5'  itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/CreativeWork\" ><div class='avia_textblock'  itemprop=\"text\" ><p>The use of modern welding robots offers companies <strong>maximum efficiency, flexibility and consistent quality<\/strong> \u2013 regardless of the number of units produced. The automated welding cells at <strong>BVS Blechtechnik<\/strong> primarily use the <strong>MIG\/MAG process<\/strong> in combination with <strong>Fronius CMT welding sources<\/strong>. This technology ensures<strong> lower heat input<\/strong>, minimises <strong>distortion<\/strong> in the component and enables <strong>clean<\/strong>, even <strong>weld seams<\/strong> with minimal reworking.<\/p>\n<\/div><\/section><\/p><\/div>\n\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-ank85p-81dae0a02b40ca97e1be35a9965f26d7\">\n.flex_column.av-ank85p-81dae0a02b40ca97e1be35a9965f26d7{\npadding:8px 8px 8px 8px;\nbackground-color:#f6fafb;\n}\n\n@media only screen and (min-width: 768px) and (max-width: 989px){ \n.flex_column.av-ank85p-81dae0a02b40ca97e1be35a9965f26d7{\npadding:8px 8px 8px 8px;\n}\n}\n\n@media only screen and (min-width: 480px) and (max-width: 767px){ \n.flex_column.av-ank85p-81dae0a02b40ca97e1be35a9965f26d7{\npadding:8px 8px 8px 8px;\n}\n}\n\n@media only screen and (max-width: 479px){ \n.flex_column.av-ank85p-81dae0a02b40ca97e1be35a9965f26d7{\npadding:8px 8px 8px 8px;\n}\n}\n<\/style>\n<div class='flex_column av-ank85p-81dae0a02b40ca97e1be35a9965f26d7 av_one_full  avia-builder-el-24  el_after_av_one_full  el_before_av_one_full  first flex_column_div column-top-margin'     ><section  class='av_textblock_section av-mhumonoj-aaa380b4ad7b266591b39a4b992bb348'  itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/CreativeWork\" ><div class='avia_textblock'  itemprop=\"text\" ><p>Note: The CMT process is an innovative arc welding process in which the wire is retracted in a controlled manner during the process. This creates a particularly stable arc with minimal heat input. It is particularly suitable for thin sheets, mixed joints and demanding applications where process reliability and quality are crucial.<\/p>\n<\/div><\/section><\/div>\n<div class='flex_column av-8huaul-35d9d144c64cca40eb3376e42c1460a0 av_one_full  avia-builder-el-26  el_after_av_one_full  el_before_av_one_third  first flex_column_div column-top-margin'     ><section  class='av_textblock_section av-mhump1zg-36e090b3041ec0a0dca81c77e9c36a62'  itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/CreativeWork\" ><div class='avia_textblock'  itemprop=\"text\" ><h3>Precision through sensors and monitoring<\/h3>\n<p>Precise sensors and monitoring systems are integrated into the welding cells, controlling the entire process in real time. This allows deviations to be detected immediately and corrected automatically. The result: <strong>consistent quality<\/strong> and maximum process reliability \u2013 even with complex weld seams or large series.  <\/p>\n<h3>Automation increases efficiency<\/h3>\n<p>The automated welding processes enable significantly higher productivity while reducing set-up times. Thanks to flexible clamping and positioning technology, components of different sizes can be quickly clamped and processed. This makes BVS welding cells particularly attractive for large series, prototypes and, increasingly, for smaller batch sizes.  <\/p>\n<h3>Focus on safety and health<\/h3>\n<p>Automated welding robots not only contribute to productivity, but also reduce the workload on staff. Dangerous tasks such as welding at high temperatures or in areas that are difficult to access are performed by robots. This protects the health of employees and reduces the risk of accidents \u2013 an important factor in modern manufacturing.  <\/p>\n<h3>People and machines in perfect harmony<\/h3>\n<p>Not every component is automatically welded \u2013 and this is precisely where BVS&#8217;s strength lies. <strong>Small series, complex geometries<\/strong> or components with particularly short weld seams are often manufactured <strong>manually<\/strong> in order to optimise cost-effectiveness. The robot is particularly impressive when it comes to <strong>longer weld seams<\/strong>, larger quantities and when <strong>high repeat accuracy is required<\/strong>. BVS selects the appropriate method depending on <strong>customer requirements<\/strong>, <strong>batch size and component geometry.<\/strong>   <\/p>\n<h3>Practical example: Antenna housing for maximum precision<\/h3>\n<p>A clear example of the advantage of robotic welding is the manufacture of aluminium housings for antenna technology in the field of information transmission technology.<br \/>\nThese components require <strong>long, dense weld seams,<\/strong> which led to excessive distortion and costly reworking when using manual processes. By using the <strong>TruArc Weld 1000<\/strong>, BVS was able to significantly reduce distortion, improve the quality of the weld seams and noticeably shorten production time. <\/p>\n<p><strong>Our welding robot cells offer maximum transparency in terms of feasibility, production time and costs \u2013 for precise planning without any surprises.<\/strong><\/p>\n<\/div><\/section><br \/>\n<div  class='avia-button-wrap av-7zd7y5-267333fd5d7db80026f742618e32bde9-wrap avia-button-center  avia-builder-el-28  el_after_av_textblock  avia-builder-el-last '><a href='https:\/\/www.bvs-blechtechnik.de\/en\/contact\/'  class='avia-button av-7zd7y5-267333fd5d7db80026f742618e32bde9 avia-icon_select-no avia-size-large avia-position-center avia-color-dark'  ><span class='avia_iconbox_title' >Secure your consultation appointment now<\/span><\/a><\/div><\/p><\/div>\n<div class='flex_column av-46oybh-78b254e5463588db0a5205894b162ac2 av_one_third  avia-builder-el-29  el_after_av_one_full  el_before_av_two_third  first flex_column_div column-top-margin'     ><style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-mhumpcoo-a71f031206b4f326fbdd31977902fcd6\">\n#top .av-special-heading.av-mhumpcoo-a71f031206b4f326fbdd31977902fcd6{\npadding-bottom:10px;\n}\nbody .av-special-heading.av-mhumpcoo-a71f031206b4f326fbdd31977902fcd6 .av-special-heading-tag .heading-char{\nfont-size:25px;\n}\n.av-special-heading.av-mhumpcoo-a71f031206b4f326fbdd31977902fcd6 .av-subheading{\nfont-size:15px;\n}\n<\/style>\n<div  class='av-special-heading av-mhumpcoo-a71f031206b4f326fbdd31977902fcd6 av-special-heading-h2 blockquote modern-quote  avia-builder-el-30  avia-builder-el-no-sibling '><h2 class='av-special-heading-tag'  itemprop=\"headline\"  >Frequently asked questions about welding robots<\/h2><div class=\"special-heading-border\"><div class=\"special-heading-inner-border\"><\/div><\/div><\/div><\/div>\n<div class='flex_column av-2q0y59-143ffd22f1c39108f0131042f69fcfb0 av_two_third  avia-builder-el-31  el_after_av_one_third  avia-builder-el-last  flex_column_div column-top-margin'     ><div  class='togglecontainer av-mhumqiyf-ea6a39c599f588251203b18bce6e116f av-minimal-toggle  avia-builder-el-32  avia-builder-el-no-sibling  toggle_close_all' >\n<section class='av_toggle_section av-mhumpuoq-7ad16a0af8edd91b65229b0632868b2f'  itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/CreativeWork\" ><div role=\"tablist\" class=\"single_toggle\" data-tags=\"{All} \"  ><h3 data-fake-id='#toggle-id-1' class='toggler  activeTitle '  itemprop=\"headline\"  role='tab' tabindex='0' aria-controls='toggle-id-1'>Which welding processes can be used in a welding robot cell?<span class=\"toggle_icon\"><span class=\"vert_icon\"><\/span><span class=\"hor_icon\"><\/span><\/span><\/h3><div id='toggle-id-1' class='toggle_wrap  active_tc' style='display:block;' ><div class='toggle_content invers-color '  itemprop=\"text\" ><p>Depending on the material and requirements, various welding processes are used in a modern welding robot cell \u2013 at BVS Blechtechnik, this is primarily the MIG\/MAG process in combination with the Fronius CMT process. This technology ensures low heat input, minimises distortion and delivers uniform weld seams. Other processes such as TIG or laser hybrid can also be implemented in automated systems.<\/p>\n<\/div><\/div><\/div><\/section>\n<section class='av_toggle_section av-mhumq7kw-fe909ef37743011d11b74c101abf3415'  itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/CreativeWork\" ><div role=\"tablist\" class=\"single_toggle\" data-tags=\"{All} \"  ><h3 data-fake-id='#toggle-id-2' class='toggler   '  itemprop=\"headline\"  role='tab' tabindex='0' aria-controls='toggle-id-2'>What advantages do automation solutions offer for welding work?<span class=\"toggle_icon\"><span class=\"vert_icon\"><\/span><span class=\"hor_icon\"><\/span><\/span><\/h3><div id='toggle-id-2' class='toggle_wrap  '  ><div class='toggle_content invers-color '  itemprop=\"text\" ><p>Automation solutions in welding technology increase efficiency, reduce set-up times and ensure consistently high quality welding work \u2013 regardless of the number of parts. Sensors and monitoring systems in the robot ensure that every seam is set precisely and with repeat accuracy. This allows complex components to be manufactured economically and reliably.<\/p>\n<\/div><\/div><\/div><\/section>\n<section class='av_toggle_section av-mhumqi5n-987e9b91e87f46e83fe745bf08c271cd'  itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/CreativeWork\" ><div role=\"tablist\" class=\"single_toggle\" data-tags=\"{All} \"  ><h3 data-fake-id='#toggle-id-3' class='toggler   '  itemprop=\"headline\"  role='tab' tabindex='0' aria-controls='toggle-id-3'>For which applications is a system with a welding robot cell particularly suitable?<span class=\"toggle_icon\"><span class=\"vert_icon\"><\/span><span class=\"hor_icon\"><\/span><\/span><\/h3><div id='toggle-id-3' class='toggle_wrap  '  ><div class='toggle_content invers-color '  itemprop=\"text\" ><p>A system with a welding robot cell is ideal for series and assembly production, long or recurring weld seams in combination with complex component geometries. It is frequently used in the automotive and engineering industries, in metal construction and in medical technology. The machine is easy to operate and programme, enabling it to be used for prototypes, small series and large series alike.<\/p>\n<\/div><\/div><\/div><\/section>\n<\/div><\/div>\n","protected":false},"excerpt":{"rendered":"","protected":false},"author":5,"featured_media":0,"parent":4267,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-6622","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/www.bvs-blechtechnik.de\/en\/wp-json\/wp\/v2\/pages\/6622","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.bvs-blechtechnik.de\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.bvs-blechtechnik.de\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.bvs-blechtechnik.de\/en\/wp-json\/wp\/v2\/users\/5"}],"replies":[{"embeddable":true,"href":"https:\/\/www.bvs-blechtechnik.de\/en\/wp-json\/wp\/v2\/comments?post=6622"}],"version-history":[{"count":5,"href":"https:\/\/www.bvs-blechtechnik.de\/en\/wp-json\/wp\/v2\/pages\/6622\/revisions"}],"predecessor-version":[{"id":6762,"href":"https:\/\/www.bvs-blechtechnik.de\/en\/wp-json\/wp\/v2\/pages\/6622\/revisions\/6762"}],"up":[{"embeddable":true,"href":"https:\/\/www.bvs-blechtechnik.de\/en\/wp-json\/wp\/v2\/pages\/4267"}],"wp:attachment":[{"href":"https:\/\/www.bvs-blechtechnik.de\/en\/wp-json\/wp\/v2\/media?parent=6622"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}