{"id":4267,"date":"2023-10-13T17:18:21","date_gmt":"2023-10-13T15:18:21","guid":{"rendered":"https:\/\/www.bvs-blechtechnik.de\/processes\/welding\/"},"modified":"2026-03-23T13:17:34","modified_gmt":"2026-03-23T12:17:34","slug":"welding","status":"publish","type":"page","link":"https:\/\/www.bvs-blechtechnik.de\/en\/processes\/welding\/","title":{"rendered":"Welding"},"content":{"rendered":"<div id='img_stretch'  class='avia-section av-3phfd6-5a1a23539d999436429016adee8d2414 main_color avia-section-no-padding avia-no-border-styling  avia-builder-el-0  el_before_av_one_full  avia-builder-el-first  avia-bg-style-scroll container_wrap sidebar_left'  ><div class='container av-section-cont-open' ><main  role=\"main\" itemprop=\"mainContentOfPage\"  class='template-page content  av-content-small units'><div class='post-entry post-entry-type-page post-entry-4267'><div class='entry-content-wrapper clearfix'>\n\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-lfl3ztr3-8e5253034fe14fabf64ff36f52003d03\">\n.avia-image-container.av-lfl3ztr3-8e5253034fe14fabf64ff36f52003d03 img.avia_image{\nbox-shadow:none;\n}\n.avia-image-container.av-lfl3ztr3-8e5253034fe14fabf64ff36f52003d03 .av-image-caption-overlay-center{\ncolor:#ffffff;\n}\n<\/style>\n<div  class='avia-image-container av-lfl3ztr3-8e5253034fe14fabf64ff36f52003d03 av-styling- avia-align-center  avia-builder-el-1  avia-builder-el-no-sibling '   itemprop=\"image\" itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/ImageObject\" ><div class=\"avia-image-container-inner\"><div class=\"avia-image-overlay-wrap\"><img decoding=\"async\" class='wp-image-3937 avia-img-lazy-loading-not-3937 avia_image ' src=\"https:\/\/www.bvs-blechtechnik.de\/wp-content\/uploads\/2023\/10\/schweissen_modulbanner.webp\" alt='Headerbild Prozesse: Schweissen, Mitarbeiter schweisst Bauteil' title=''  height=\"450\" width=\"1920\"  itemprop=\"thumbnailUrl\" srcset=\"https:\/\/www.bvs-blechtechnik.de\/wp-content\/uploads\/2023\/10\/schweissen_modulbanner.webp 1920w, https:\/\/www.bvs-blechtechnik.de\/wp-content\/uploads\/2023\/10\/schweissen_modulbanner-300x70.webp 300w, https:\/\/www.bvs-blechtechnik.de\/wp-content\/uploads\/2023\/10\/schweissen_modulbanner-1030x241.webp 1030w, https:\/\/www.bvs-blechtechnik.de\/wp-content\/uploads\/2023\/10\/schweissen_modulbanner-768x180.webp 768w, https:\/\/www.bvs-blechtechnik.de\/wp-content\/uploads\/2023\/10\/schweissen_modulbanner-1536x360.webp 1536w, https:\/\/www.bvs-blechtechnik.de\/wp-content\/uploads\/2023\/10\/schweissen_modulbanner-1500x352.webp 1500w, https:\/\/www.bvs-blechtechnik.de\/wp-content\/uploads\/2023\/10\/schweissen_modulbanner-705x165.webp 705w\" sizes=\"(max-width: 1920px) 100vw, 1920px\" \/><\/div><\/div><\/div>\n<\/div><\/div><\/main><!-- close content main element --><\/div><\/div><div id='after_section_1'  class='main_color av_default_container_wrap container_wrap sidebar_left'  ><div class='container av-section-cont-open' ><div class='template-page content  av-content-small units'><div class='post-entry post-entry-type-page post-entry-4267'><div class='entry-content-wrapper clearfix'>\n<div class='flex_column av-27xhi2-8630096bed6666931d3b55042770fd75 av_one_full  avia-builder-el-2  el_after_av_section  el_before_av_one_full  avia-builder-el-first  first flex_column_div '     ><section  class='av_textblock_section av-lnypx4lu-5c35b4d59c2fd3605c0151a8c445db06'  itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/CreativeWork\" ><div class='avia_textblock'  itemprop=\"text\" ><h1>Welding<\/h1>\n<\/div><\/section><br \/>\n<section  class='av_textblock_section av-lnypxk5p-d73a509aed6088cd5dd30edddf831256'  itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/CreativeWork\" ><div class='avia_textblock processdetail_page'  itemprop=\"text\" ><p>Our heart beats for precision industrial welding. Our welding products are used in a wide range of applications, such as in the electrical engineering industry, renewable energy, information technology, aviation, medical technology, measurement technology and telecommunications. A wide variety of welding techniques are used.<\/p>\n<\/div><\/section><br \/>\n\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-lymmw0gk-f218977db44b26845012d2058510e767\">\n#top .hr.hr-invisible.av-lymmw0gk-f218977db44b26845012d2058510e767{\nheight:30px;\n}\n<\/style>\n<div  class='hr av-lymmw0gk-f218977db44b26845012d2058510e767 hr-invisible  avia-builder-el-5  el_after_av_textblock  el_before_av_textblock '><span class='hr-inner '><span class=\"hr-inner-style\"><\/span><\/span><\/div><br \/>\n<section  class='av_textblock_section av-lymmv4rq-cf2ecdc8c98eb38bb6f945eb1c8c2065'  itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/CreativeWork\" ><div class='avia_textblock'  itemprop=\"text\" ><h2>Welding: What techniques do we offer?<\/h2>\n<\/div><\/section><br \/>\n<section  class='av_textblock_section av-lymn3ixb-d224b627f96fe5acb3e8341eae2adb00'  itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/CreativeWork\" ><div class='avia_textblock processdetail_page'  itemprop=\"text\" ><p><strong>Laser welding<\/strong><br \/>\nThis is a welding process in which a focused laser beam is used to fuse materials. This technology enables very high precision and efficiency. In laser welding, a laser beam is generated and focussed on a small area of the workpiece. The intense energy of the laser heats the material quickly, it melts and forms a weld seam. The laser beam can be customised.<br \/>\n<strong>Advantages:<\/strong> High precision &#8211; Speed &#8211; Minimal distortion &#8211; Versatility &#8211; Automation capability<br \/>\n<strong>Challenge:<\/strong> Not all materials are equally suitable for this technique<\/p>\n<p><strong>Automated welding cells with welding robots<\/strong><br \/>\nAutomated welding cells are specialized workstations equipped with welding robots. These robots carry out welding work autonomously, based on pre-programmed instructions and sensor feedback. The following welding processes can be used: MIG\/MAG welding.<br \/>\n<strong>Advantages:<\/strong> increased productivity &#8211; consistent quality &#8211; cost efficiency &#8211; flexibility<\/p>\n<p><strong>Spot welding<\/strong><br \/>\nSpot welding is a welding process widely used in industry. It is a form of resistance welding in which several metal sheets are joined together at specific points. This is achieved by applying pressure and passing an electric current through the workpieces. The electrical resistance generates heat, which melts the metal at the contact points and thus creates a solid connection.<br \/>\n<strong>Advantages:<\/strong> Speed &#8211; efficiency &#8211; cost savings &#8211; strength and reliability &#8211; automation capability<br \/>\n<strong>Challenges:<\/strong><br \/>\n&#8211; Material thicknesses: Different material combinations and material thicknesses can influence the result.<br \/>\n&#8211; Accessibility: Welding can be difficult in places that are difficult to access. Robots and special electrode shapes can help here<br \/>\n&#8211; Influence of heat: The influence of heat can affect the material properties. <\/p>\n<p><strong>Stud welding<\/strong><br \/>\nStud welding is a welding technique that enables fast, reliable attachment of studs, pins and other fastening elements to metal workpieces. The process can be carried out both manually and automatically. The most commonly used materials are steel, stainless steel and aluminium.<br \/>\n<strong>Advantages:<\/strong> Speed &#8211; strong connections &#8211; flexibility &#8211; minimal pre- and post-processing &#8211; automatability<br \/>\n<strong>Challenges:<\/strong> Material differences &#8211; Surface preparation &#8211; Accessibility<\/p>\n<p><strong>TIG\/MIG\/MAG welding process<br \/>\n<\/strong> TIG welding<strong>(=Wolfran inert gas welding)<\/strong><br \/>\nIt is also known as TIG welding (Tungsten Inert Gas). A non-melting tungsten electrode and an inert shielding gas are used to protect the weld seam from contamination\/oxidation. The process enables maximum precision and quality.<\/p>\n<p><strong>MIG welding (=metal inert gas welding)<\/strong><br \/>\nMIG welding is also known as metal inert gas welding. The application uses a continuously fed wire as an electrode and an inert gas to cover the weld seam. It enables easy handling with high productivity and can be used for a variety of materials, especially aluminium and stainless steel.<\/p>\n<p><strong>MAG welding (= metal active gas welding)<\/strong><br \/>\nMAG welding is also known as metal active gas welding and is similar to MIG welding. It uses active gases and gas mixtures to protect and influence the welding area. It is particularly suitable as a cost-effective solution for thicker materials and large volumes.<\/p>\n<\/div><\/section><br \/>\n\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-rwmnu-e79dcb28b337528f2cfc483ce5c89a39\">\n#top .hr.hr-invisible.av-rwmnu-e79dcb28b337528f2cfc483ce5c89a39{\nheight:30px;\n}\n<\/style>\n<div  class='hr av-rwmnu-e79dcb28b337528f2cfc483ce5c89a39 hr-invisible  avia-builder-el-8  el_after_av_textblock  el_before_av_textblock '><span class='hr-inner '><span class=\"hr-inner-style\"><\/span><\/span><\/div><br \/>\n<section  class='av_textblock_section av-lymn4l84-4b1a69f4ebfc267f097f6009e134dadc'  itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/CreativeWork\" ><div class='avia_textblock'  itemprop=\"text\" ><h3>Which machines are available for welding?<\/h3>\n<\/div><\/section><br \/>\n<section  class='av_textblock_section av-lymn5ip0-cf4ea076fd2cb7563bafc9233a75e5c4'  itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/CreativeWork\" ><div class='avia_textblock processdetail_page'  itemprop=\"text\" ><p>Laser welding: Trumpf TruLaser Weld 5000<br \/>\n3 automated welding cells with welding robot Trumpf TruArc 1000<\/p>\n<p>2x spot welding<br \/>\n1x CNC stud welding<br \/>\nManual workstations for TIG\/MIG\/MAG welding processes<\/p>\n<\/div><\/section><br \/>\n\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-6funxm-9070ba138d13c52f53be37a0ccaa15a5\">\n#top .hr.hr-invisible.av-6funxm-9070ba138d13c52f53be37a0ccaa15a5{\nheight:30px;\n}\n<\/style>\n<div  class='hr av-6funxm-9070ba138d13c52f53be37a0ccaa15a5 hr-invisible  avia-builder-el-11  el_after_av_textblock  el_before_av_textblock '><span class='hr-inner '><span class=\"hr-inner-style\"><\/span><\/span><\/div><br \/>\n<section  class='av_textblock_section av-lymn669m-6b36c228c3fae9b692b33953d8d6f2ee'  itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/CreativeWork\" ><div class='avia_textblock'  itemprop=\"text\" ><h3>Which machine is best suited to your job?<\/h3>\n<\/div><\/section><br \/>\n<section  class='av_textblock_section av-lymn796p-f8e51c621e92f90d982317ef9fb3fef2'  itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/CreativeWork\" ><div class='avia_textblock processdetail_page'  itemprop=\"text\" ><p>The three welding cells with robots, TruArc Weld 1000 from Trumpf, are used profitably for small and large quantities. The compact welding cells are flexibly equipped and can be used in 1- or 2-station operation. They impress with a fast conversion of welded parts and the excellent welding quality.<\/p>\n<p>We rely on efficient laser welding with the TruLaser Weld 5000 for both large and small batch sizes. The high welding speed achieves visually and structurally appealing welded joints. The laser welding seams are very small and the distortion of the components during joining is minimal. At the same time, this technology allows us to create new designs of sheet metal housings.<br \/>\nOur stud welding system produces optimum connections between studs and material.<\/p>\n<p>As further welding methods we practice WIG, MIG, MAG as well as spot welding.<\/p>\n<\/div><\/section><br \/>\n\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-emnve-d7719db211d50b9cd772dbfe9451f2e1\">\n#top .hr.hr-invisible.av-emnve-d7719db211d50b9cd772dbfe9451f2e1{\nheight:30px;\n}\n<\/style>\n<div  class='hr av-emnve-d7719db211d50b9cd772dbfe9451f2e1 hr-invisible  avia-builder-el-14  el_after_av_textblock  el_before_av_video '><span class='hr-inner '><span class=\"hr-inner-style\"><\/span><\/span><\/div><br \/>\n<div  class='avia-video av-mmvuqqka-43351738d2c7d2564648a94c7530b9c9 avia-video-16-9 av-no-preview-image avia-video-load-always av-lazyload-immediate av-lazyload-video-embed'  itemprop=\"video\" itemtype=\"https:\/\/schema.org\/VideoObject\"  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