BVS- all-rounder in sheet metal processing.
As an all-rounder in sheet metal processing, BVS Blechtechnik offers you a wide range of processing methods.
We manufacture sheet metal parts, assemblies and end devices for you in small and large series as well as prototypes.
With our extensive machinery we produce individual housings efficiently with positive cost effects.
According to the requirements of your sheet metal product and the selected material, we coordinate the optimal production process for you - certainly to the best quality.
We have six machines for the metalworking processes punching, nibbling and laser cutting, each equipped with a fully automatic conveyor to a highbay warehouse System. We process difficult-to-cut materials such as copper or brass very precisely using fibre laser technology on two fibre laser cutting machines.
As a further technology for punching and forming sheet metal, we use a CNC punching/nibbling machine and two punch/laser combination machines. Small and medium-sized sheet metal series with complex contours are processed with these machines in a highly productive manner.
Exact bending of sheet metal parts, even after dozens of repetitions, we carry out on automatic and manual NC-controlled press brakes from Amada and Trumpf. Three of the 12 press brakes are equipped with robotic systems that perform the required bending operations particularly quickly, and three systems also automatically retrofit the appropriate tools. Starting from a batch size of 10 and four bends, our robot systems are the best choice for an economical bending process. We produce parts with up to three bends using manual press brakes. The two P2lean bending centres from Salvagnini work with the automatic swing-folding process.
In the three welding cells with robots we weld the most diverse parts quickly with the best welding results. The laser welding system with robot also stands for highest repeat accuracy and precision. We practice the welding methods TIG, MIG, MAG, spot welding and stud welding with process control for an optimal connection of the material.
We use various rivets to connect two sheet metal parts. We prepare the subsequent assembly using insert nuts, insert threaded bushes and insert threaded bolts. We press in the fasteners on 19 automatic or manual riveting machines.
Systems for deburring, grinding and brushing ensure a high-quality look and feel for your sheet metal parts and housings. Special surface structure makes metals "shine". We apply additional protection and refinement with our automatic powder coating system. After pretreatment and cleaning, robots spray the desired powder onto the housing parts. Within a short time, the sheet metal parts have a high-quality appearance in the desired colour. The individual marking of your end device with logo and lettering is done in our screen printing department.
The sheet metal and bent parts manufactured in the upstream production, together with electronic components, become one unit on the 1,800 m² assembly area at BVS Blechtechnik. The individual elements and purchased parts are assembled by our experienced fitters in accordance with the assembly instructions as a housing or complete end product in the component assembly. The assembly of electronic modules takes place in the secured ESD assembly area. Here we safely install the sensitive electronic control elements and check the functionality of the end devices. Our project support team clarifies all details and special features of your individual system and prepares the flexible assembly.